Welding and fabrication services are necessary to create products that can withstand the test of time and are often critical to the success of a project. These services involve basic welding skills and equipment, and can even incorporate high-tech techniques, such as laser cutting or water cutting. Welding, slicing, twisting, and cutting are all part of fabrication. While welding fabrication services can provide a broad range of services, they can also specialize in one particular area of the industry.
Stainless Steel
For any job requiring stainless steel welds, you’ll want to ensure that your welder has the proper equipment. Start by checking your welding machine’s voltage and amperage. Make sure you have plenty of extra wires and consumables nearby while you’re working. You should also choose the right filler metal for the job, which requires a working knowledge of the grades and suffixes involved. Stainless steel welding requires adequate ventilation. Ideally, welders should be working in an open garage with plenty of fresh air. If that’s not possible, a task-specific exhaust system is required. Lastly, welding requires adequate lighting.
When sourcing a stainless steel welding and fabrication service, make sure you check the availability of the company’s services and its capacity to complete the task. While some companies have in-house fabrication capacity, many outsource certain jobs. The details you provide are crucial for a successful deal. Be sure to thoroughly review any quotations and contracts from any company you’re considering. It’s best to choose a company that has a proven track record and isn’t afraid to compete for a customer.
Aluminum
Aside from being a great material for a variety of products, aluminum also poses some challenges when welding. Its low melting point and affinity for oxygen make it susceptible to contamination. Because of this, aluminum welding must be done with extreme caution. Oxygen and water vapors can reach the weld, reducing its strength and compromising the weld’s appearance. Hydrogen can also be a problem due to moisture present in electrode fluxes.
When aluminum welding is required, certified welders must use the right gas mixture. A mix of argon and helium gas works well on aluminum and gives the weld a smooth, steady arc. However, argon/helium gas is dangerous for thin metals, so it is best to use a 77/25 argon/helium gas blend. Aluminum welding services from Cutting Edge Fabrication can help you find the perfect solution for your welding needs.
Flash Welding
Flash welding and fabrication services are an essential part of many industries. They can make metal parts and components stronger by addressing impurities in the weld that make them brittle. This process uses an electric current to melt the metal and forge it together, resulting in a high-quality, forged weld. For more information about how flash welding can help your business, click here. This type of welding is also often referred to as arc welding.
There are many benefits of flash welding. It allows a high-strength metal to be welded using a relatively low current demand. Because the flash weld is initiated for a short period of time, the parts can be squared off while they are in contact. In addition, it can also delay the flashing process by applying heat into the interface before the weld. Flash welding and fabrication services are essential for a wide range of industries and can be customized to meet your needs.
Electron Beam Welding
With the help of electron beam welding, metals are joined together to produce stronger, more durable structures. This process uses a beam of electrons to heat up the workpiece material above its melting point. The beam of electrons is focused into a focal spot, which can be as small as 100 um. This keyhole progresses, melting material on the front side and solidifying on the back. There are several benefits to electron beam welding.
With high-energy electrons produced from a cathode and filament, the process produces a directed stream of electrons that melt the parent metal. The resulting fusion weld is small in size and produces a clean weld site. Since the process involves localized heating, no extra metal is distorted around the weld site. Moreover, the high-energy electrons vaporize potential impurities, leaving a weld site that is both clean and strong.
